SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
Atlant Ltd.: Conversion of CFC-11 to Cyclopentane for blowing
insulating foam
|
| LOCATION: |
Minsk
|
| SECTOR: |
Domestic Refrigeration
|
| ODS USE IN SECTOR: |
302.7 MT CFC-11 (1992)
|
| PROJECT IMPACT: |
302.7 MT CFC-11 (1992)
302.4 MT CFC-11 (1993)
288.3 MT CFC-11 (1994)
|
| PROJECT DURATION: |
3 years Phase 1: August, 1996 to January, 1997
Phase 2: January 1997 to January,1999 |
| PROJECT ECONOMIC LIFE: |
10 years |
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 8,867,250
|
| NPV Incremental Operating | US$ 0
|
| Project Cost (Net of Savings) | US$ 8,867,250
|
| GEF Funding Requested | US$ 3,369,960
(including 10% contingency)
|
|
| FINANCING: |
| Atlant Ltd: | US$ 5,803,650
|
| Global Environmental Facility: | US$ 3,471,059
|
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
US$11.35/kg. ODP |
| IMPLEMENTING ENTERPRISE: |
Atlant Ltd., Minsk |
| IMPLEMENTING AGENCY: |
The World Bank |
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources and Environmental Protection (MNREP) |
| STAP REVIEW: |
This subproject was reviewed by Mr. G M F Jeffs, and approved in its revised form.
An addendum addresses the additional information requested by the reviewer. |
SUB-PROJECT DESCRIPTION
The sub-project involves the replacement of three foam blowing lines used to apply
insulation in domestic refrigerator doors and small parts with new equipment for
cyclopentane such that CFC-11 use can be discontinued. Conversion of the existing
cabinet line and the required product engineering has been completed at the enterprise's
expense outside the sub-project. Phase 1 includes finalization of full conversion of
production facilities to cyclopentane. Phase 2 involves conversion of regular production
facilities. The enterprise will provide a letter of assurance from the equipment supplier
stating that all safety measures have been addressed in the conversion process.
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE:
| Atlant Ltd.: Conversion of CFC-12 refrigerant to
HFC-134a
|
| LOCATION: |
Minsk
|
| SECTOR: |
Domestic Refrigeration
|
| ODS USE IN SECTOR: |
152 MT CFC-12 (1995)
|
| PROJECT IMPACT: |
152 MT CFC-12 (1996)
|
| PROJECT DURATION: |
4 years Phase 1: August, 1996 to January, 1997
Phase 2: January 1997 to January, 2000
|
| PROJECT ECONOMIC LIFE: |
10 years |
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 1,776,375
|
| NPV Incremental Operating Cost(Savings) | US$ 0
|
| Project Cost (Net of Savings) | US$ 1,776,375
|
| GEF Funding Requested | US$ 954,286
|
|
| FINANCING: |
| Atlant Ltd: | US$ 908,842
|
| Global Environmental Facility: | US$ 982,915
|
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
US$6.28/kg. ODP |
| IMPLEMENTING ENTERPRISE: |
Atlant Ltd. |
| IMPLEMENTING AGENCY: |
The World Bank |
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources and Environmental
Protection (MNREP) |
| STAP REVIEW: |
This subproject was reviewed by Mr. L J M Kuijpers,
and approved subject to justification for helium leak detectors, evaporator manufacturing
equipment, and some servicing equipment. Request for GEF funding for these equipment has
been withdrawn. |
SUB-PROJECT DESCRIPTION
The sub-project covers the conversion of domestic refrigerator production from CFC-12 to
HFC-134. It involves refrigerant system and compressor redesign and testing, modification
of circuit manufacturing, installation of charging leak detection and recovery equipment,
and upgrading servicing capability for recovery and recycling. Phase 1 involves finalization
of full conversion of production and servicing facilities to HFC-134a. Phase 2 involves
conversion of production facilities. GEF funding for retroactive expenditure (amounting to
$731,000) has been eliminated from the grant request.
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
Commercial, industrial, and
transportation refrigeration
servicing facilities for ODS recovery, recycling and
storage, and technician training.
|
| LOCATION: |
Minsk
|
| SECTOR: |
Servicing of refrigeration appliances
|
| ODS USE IN SECTOR: |
341.7 MT CFC-12 (1994)
|
| PROJECT IMPACT: |
341.7 MT CFC-12 (1998)
|
| PROJECT DURATION: |
3 years Phase 1: August, 1996 to January, 1997
Phase 2: January, 1997 to January, 1999
|
| PROJECT ECONOMIC LIFE: |
10 years
|
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 1,840,267
|
| NPV Incremental Operating Cost(Savings) | US$
69,091
|
| Project Cost (Net of Savings) | US$ 1,909,357
|
| GEF Funding Requested | US$ 2,024,293
(including 10% contingency)
|
|
| FINANCING: |
| Minsk PMK/ BSRC "Ecology": | US$ 69,091
|
| Global Environmental Facility: | US$ 2,085,023
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
$5.92/kg. ODP |
| IMPLEMENTING ENTERPRISE: |
BSRC "Ecology", Minsk PMK |
| IMPLEMENTING AGENCY: |
The World Bank |
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources
and Environmental Protection (MNREP) |
| STAP REVIEW: |
This subproject was reviewed by Mr. L J M
Kuijpers, and approved subject to modification in project scope.
This modification has been made. |
SUB-PROJECT DESCRIPTION
The sub-project addresses the development of servicing capability for
commercial, industrial and transport refrigerating equipment. It
involves training of service technicians in leak detection and repair,
handling HFC-refrigerants and ester based lubricant, retrofitting of
existing appliances, as well as methods of recovery and recycling of
CFC-12. An industrial service organization is supplied with the
necessary equipment including leak detectors, recovery units, acid
testing kits and resources to develop centralized recycling and storage of recovered refrigerants. To address the reviewer's comments, the number of technicians covered by the project has been reduced to 1,000, and the list of equipment and associated cos
ts have been revised accordingly.
In addition, the cost of recovery units has been changed based on
price quotations from potential suppliers.
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
IA Belvar: Conversion of electronic
component cleaning from CFC-113/ alcohol blend to high purity
water cleaning
|
| LOCATION: |
Minsk
|
| SECTOR: |
Solvent
|
| ODS USE IN SECTOR: |
42 MT CFC-113, 87 MT methylchloroform,
2 MT CTC - 1994
|
| PROJECT IMPACT: |
6.2 MT CFC-113 (1994)
|
| PROJECT DURATION: |
9 months
|
| PROJECT ECONOMIC LIFE: |
10 years
|
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 234,000
|
| NPV Incremental Operating Cost(Savings) | US$ 17,018
|
| Project Cost (Net of Savings) | US$ 251,018
|
| GEF Funding Requested | US$ 257,400
(including 10% contingency)
|
|
| FINANCING: |
| Belvar: | US$ 17,018
|
| Global Environmental Facility: | US$265,122
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
$51.48/kg. ODP |
| IMPLEMENTING ENTERPRISE: |
IA "Belvar" |
| IMPLEMENTING AGENCY: |
The World Bank |
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources and Environmental Protection |
| STAP REVIEW: |
This subproject was reviewed by Mr. B H Baxter, and approved in its
present form. |
SUB-PROJECT DESCRIPTION
This sub-project will eliminate the use of CFC-113 in de-preservation,
cleaning and degreasing of the printed board assemblies at Belvar
factory which produces radio devices, selectors production, and
dosimeter equipment. CFC-based cleaning equipment will be replaced with
a wave soldering line, high-volume aqueous cleaning line, deionization
plant, wastewater treatment plant, and drying equipment. Upgrading of
plant ventilation systems and training are also included.
1) This sub-project has been included despite having a higher
cost-effectiveness ratio than normally accepted by the Multilateral Fund.
This is justified because the sub- project is part of Belarus'
comprehensive effort at ODS consumption phase out in all sectors under a
one-time project
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
P A Minsk Computer: Conversion of
electronic component cleaning from CFC-113 solvents to a
combination of no-clean and adequeous cleaning technology.
|
| LOCATION: |
Minsk
|
| SECTOR: |
Solvents
|
| ODS USE IN SECTOR: |
42 MT CFC-113, 87 MT methylchloroform,
2 MT CTC - 1994
|
| PROJECT IMPACT: |
6 MT CFC-113 ( 1994)
|
| PROJECT DURATION: |
9 months
|
| PROJECT ECONOMIC LIFE: |
10 years
|
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 217,000
|
| NPV Incremental Operating
Cost(Savings) | US$ 38,520
|
| Project Cost (Net of Savings) | US$ 255,520
|
| GEF Funding Requested | US$ 238,700
(including 10% contingency)
|
|
| FINANCING: |
| PA Minsk Computer: | US$ 38,520
|
| Global Environmental Facility: | US$ 245,861
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
$47.74/kg. ODP
|
| IMPLEMENTING ENTERPRISE: |
Production Association Minsk
Computer
|
| IMPLEMENTING AGENCY: |
The World Bank
|
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources
and Environmental Protection
|
| STAP REVIEW: |
This subproject was reviewed by Mr. B H
Baxter, and approved in its present form.
|
SUB-PROJECT DESCRIPTION
The sub-project will eliminate the use of CFC-113 in the cleaning of
assembled printed circuit boards used in the manufacture of computers,
personal computers, telephone exchanges and light consumer appliances.
The high solid content aggressive flux in the soldering process will be
replaced with a low solid content non aggressive flux by installing a
new wave soldering machine for low solid fluxes, to avoid the need for
cleaning of certain products. An aqueous in-line cleaning machine, with
a deionized water production unit and wastewater treatment, will be
installed to process the products that still need cleaning. Soldering of
products requiring cleaning. will use water soluble flux.
1) This sub-project has been included despite having a higher
cost-effectiveness ratio than normally accepted by the Multilateral Fund.
This is justified because the sub- project is part of Belarus'
comprehensive effort at ODS consumption phase out in all sectors under a
one-time project
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
Tsvetotron: Conversion of printed
circuit board production based on methylchloroform solvent to an
alkaline cleaning process
|
| LOCATION: |
Brest
|
| SECTOR: |
Solvent
|
| ODS USE IN SECTOR: |
42 MT CFC-113, 87 MT methylchloroform,
2 MT CTC - 1994
|
| PROJECT IMPACT: |
32 MT methylchloroform (average of 1993 to
1995)
|
| PROJECT DURATION: |
12 months
|
| PROJECT ECONOMIC LIFE: |
4 years
|
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 391,000
|
| NPV Incremental Operating
Cost(Savings) | US$ ( 8,667)
|
| Project Cost (Net of Savings) | US$ 382,333
|
| GEF Funding Requested | US$ 71,500
(including 10% contingency)
|
|
| FINANCING: |
| Tevetotron: | US$ 317,333
|
| Global Environmental Facility: | US$ 73,645
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
$23.83/kg. ODP
|
| IMPLEMENTING ENTERPRISE: |
Tevetotron
|
| IMPLEMENTING AGENCY: |
The World Bank
|
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources
and Environmental Protection
|
| STAP REVIEW: |
This subproject was reviewed by Mr B H
Baxter, and approved in its revised form. |
SUB-PROJECT DESCRIPTION
The sub-project will eliminate the use of methylchloroform in the
process of photoresist development used to produce printed circuit
boards for electronic products. An alkaline development of photoresist
will replace the methyl chloroform processes. This involves investment
in design, developer equipment, retrofitting the existing wastewater
treatment systems with filters and reverse osmosis water recycling
systems, upgrading of ventilation systems, and training.
SUB-PROJECT SUMMARY
| COUNTRY: |
Republic of Belarus
|
| SUB-PROJECT TITLE: |
Kamerton: Conversion of silicon wafer
cleaning from CFC-113 to acid-alkaline and high purity water processes. |
| LOCATION: |
Pinsk |
| SECTOR: |
Solvent |
| ODS USE IN SECTOR: |
42 MT CFC-113, 87 MT methylchloroform,
2 MT CTC - 1994 |
| PROJECT IMPACT: |
3 MT CFC-113 - 1994 |
|
PROJECT DURATION: |
9 months |
| PROJECT ECONOMIC LIFE: |
4 years |
| SUB-PROJECT COSTS: |
| Incremental Capital Cost | US$ 130,600
|
| NPV Incremental Operating
Cost(Savings) | US$ 56,696
|
| Project Cost (Net of Savings) | US$ 187,296 |
| GEF Funding Requested | US$ 55,000 |
| Global Environmental Facility: | US$ 56,650
(including 10% contingency)
|
|
| FINANCING: |
| Kamerton: | US$ 137,296
|
| Global Environmental Facility: | US$ 56,650
(including 3% financial agent fee)
|
|
| COST EFFECTIVENESS: |
$35.41/kg. ODP
|
| IMPLEMENTING ENTERPRISE: |
Kamerton Plant |
| IMPLEMENTING AGENCY: |
The World Bank |
| COORDINATING NATIONAL BODY: |
Ministry of Natural Resources
and Environmental Protection |
| STAP REVIEW: |
This subproject was reviewed by Mr. B H
Baxter, and approved in its present form. |
SUB-PROJECT DESCRIPTION
This sub-project will eliminate the use of CFC-113 for cleaning
monocrystal silicon wafers of grease, wax, resin, micro powder particles
and polishing slurry after the chemical-mechanical polishing. The quality
of the surface cleaning is the critical point in the production of
wafers. Cleaning will be replaced by a multi-stage acid-alkaline
technology using ammonia-peroxide, nitric acid and deionized water.
Investment in resin free waxes, wax application equipment, water
treatment equipment and ventilation system upgrading is required.
SUMMARY AND RECOMMENDATIONS
OF THE TECHNICAL REVIEW
WORK PROGRAM PROPOSED FOR COUNCIL APPROVAL
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